The Persico Smart Machine: The Future of Rotational Moulding
WHAT IS THE PERSICO SMART MACHINE?
At Rototek, we’re committed to pushing the boundaries of what’s possible in rotational moulding production and quality, and are proud to be the first contract rotomoulding specialist in the UK to invest in the electric Persico SMART Machine.
Unlike traditional gas-fired ovens that heat an entire chamber, this SMART rotomoulding machine utilises precise electric heating to apply heat exactly where it’s needed on the tool, controlled in real-time by advanced software. More than just a rotational moulding machine, it’s an opportunity for design innovation, enabling us to produce complex products, reduce material waste, reduce emissions, and achieve tight tolerances previously unthinkable in the custom plastic moulding sector.
Whether you’re developing a new product or optimising an existing design, the Persico SMART Machine gives manufacturers a critical performance advantage.
ADVANCED TECHNOLOGY FOR SMARTER MANUFACTURING
The main innovation of the Persico SMART Machine is in its process control mechanisms. This rotational moulding technology delivers targeted heat, enabling the machine to concentrate on the areas of the mould that require it. This eliminates the inefficiencies inherent in heating an entire gas oven and results in exceptional control over material distribution and, therefore, the integrity of the final product.
The SMART machine’s fully automated system with real-time data feedback also allows for mid-cycle quality monitoring and instant adjustments, ensuring consistency (and uniform wall thickness) across every production run. This continuous monitoring reduces defects and material waste. Another differentiator from standard rotational moulding ovens is the independent heating and cooling cycles.
Precise control over the thermal cycles boosts operational efficiency and mitigates warping that can arise from uneven cooling methods. Electrical heating is also instant – no pre-heating required. This results in less downtime, thanks to the streamlined process.
MORE SUSTAINABLE MANUFACTURING
As a B Corp, Rototek has always been committed to high standards of social and environmental performance, and with SMART rotomoulding technology, we’re taking that commitment even further. The 100% electric heating reduces CO₂ emissions associated with the combustion process of gas-fired ovens, contributing to a lower carbon footprint for your products. The optimised heating and cooling also lowers the energy usage.
Beyond reduced emissions, the Persico SMART Machine delivers better material efficiency. Precision heat control reduces polymer powder overuse, achieving material savings of up to 10%, and also reduces operating waste and scrap rates due to heat consistency and automated mould monitoring. Suppose your organisation is working towards ESG (Environmental, Social, and Governance) goals or net-zero manufacturing. In that case, the SMART Machine also enables you to incorporate more sustainable materials into your product designs, as it supports a broader range of modern polymers, including bio-based and recycled polymers.
INNOVATION IN ACTION: FROM PROTOTYPING TO SCALED PRODUCTION
The Persico SMART Machine allows Rototek to tackle complex design challenges and facilitate the production of technical plastic components, from rapid prototyping to scaled production. Our advanced capabilities include multi-layered moulding, foam cores, and compatibility with a wider array of materials, including engineered resins.
While traditional methods are often limited to single-material moulding, the SMART machine opens doors for applications demanding higher performance characteristics, such as enhanced strength-to-weight ratios. Whatever your requirement, Rototek’s SMART rotomoulding machine ensures we can take your concept from an idea to reality.
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WHY CHOOSE ROTOTEK AS YOUR ROTOMOULDING PARTNER?
At Rototek, our commitment to innovation and manufacturing excellence is what sets us apart. We are the UK’s first contract moulder to offer the Persico SMART Machine. We have more than three decades of proven expertise in delivering high-specification, high-performance moulded plastic parts across a diverse range of sectors. You can count on our team for dedicated support from design through to delivery.
Rototek is a trusted partner for businesses seeking design-led production solutions. With certified quality (ISO 9001) and sustainability credentials (B Corp), electric rotational moulding can not only support your ESG goals but also deliver high-quality products that exceed your expectations.
LET’S BUILD WHAT’S NEXT
If you’re an engineer, product designer, or procurement lead looking for a future-ready rotomoulding partner, get in touch. With the Persico SMART Machine and our state-of-the-art facilities, we’re setting a new benchmark for rotational moulding technology in the UK. Contact the Rototek team to discuss your project.